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Weir Oil & Gas公司推出RFID移动管汇资产管理解决方案

发布日期:2017-12-08 来源:linda 浏览次数:
导读:Weir Oil & Gas公司是压力泵和压力控制设备和服务的领先上游供应商,其今天在阿布扎比石油展(ADIPEC)新推出了SPM®射频识别(RFID)技术和RFID移动应用程序。


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Weir Oil & Gas公司是压力泵和压力控制设备和服务的领先上游供应商,其今天在阿布扎比石油展(ADIPEC)新推出了SPM®射频识别(RFID)技术和RFID移动应用程序。仅凭无线连接,将Weir广泛的RFID知识与其服务和设备产品后端数据库相结合,该解决方案为服务公司管理油田管汇资产的方式带来了更大的可见性和更多功能。

到目前为止,维护油田管汇资产是一个依赖人工数据收集的容易出错的陈旧过程。Weir的RFID技术可以在短时间内按序号登记每项资产。仅仅通过这种技术,管汇资产数可以达1000个 – 且与计数和手工记录序号的手动过程入账相比,只需要一小部分时间。

这项技术使Weir的一个客户拥有900根管汇,将精确度提高到100%,效率提高80%,预计每年可节省94,320美元。凭借Weir的SPM®技术,客户通过三名员工手动完成库存盘点的流程从三天缩短为五个小时。

配备有SPM®RFID标签的管汇可以快速扫描,从而有效地管理库存,同时允许用户在进入油田之前轻松确定管汇的检测状态。Weir已经在所有的管汇上放置了RFID标签,使其制造厂可以追溯到2015年,并且可以改造旧件。该技术不仅可以与Weir设备,而且与其他制造商的设备无缝地配合工作。

Weir公司推出的RFID移动应用程序拥有专利权,可用于iPhone或Android设备,进一步实现了油田数字化的目标,使各种规模的服务公司受益。这是一个直观的用户友好型应用程序,旨在使许多先前推出的SPM®资产管理计划(A.M.P.)能直接应用到油井现场。RFID移动应用程序通过序列号识别资产来支持和加速测试和检查过程,这样人员就可以执行部件清单,即时回收前一个标签,并根据其分配装置整理数据库中的管汇。操作者可以随时跟踪世界各地的每一根管汇。

除了显著的效率改进之外,RFID移动应用程序还可以消除在现场手动跟踪管汇产生的人为错误。所述SPM®技术使用同时具有RFID和条形码阅读器功能的Zebra 8500 UFH RFID sled扫描RFID标签来消除对转数和数据的误读。每个RFID标签都有一个与资产序列号配对的唯一标识符,以防止重复。当RFID扫描仪扫描时,物理服务频段被有效数字化,操作员可以通过Weir移动应用查看和编辑资产信息。

“在过去的十年里,技术已经重塑了我们的行业,但继续烦扰服务公司的一个基本问题是如何准确查明所有管汇的位置,”Weir Oil & Gas公司产品经理Matthew Trieda说。“我们不仅要帮助他们解决这个问题,还要进一步提供对资产完整性和性能的全部记录和详细情况。在北美成功推出这项技术后,我们很高兴能继续在国际上推出。”

使用SPM®AMP和RFID移动应用程序,用户可以根据工作或设备分配资产,以及查看Weir检验证书,确保资产管理人员实时了解每根管汇的状态及其在机队内的位置。这些效率和准确性的显著提高提供了资产透明度,可以转化为提高现场安全性。

在现场必须出示检验证书的公司现在可以通过RFID移动应用快速访问,并根据需要通过电子邮件发送给E&P公司的代表。这消除了搜索证书纸堆的耗时任务,使操作员能够专注于生产力。

Weir致力于推动技术的发展,使客户对压力泵和压力控制系统有更深层次的了解。SPM®RFID移动应用程序的推出是对Weir压力控制智能系统的补充,它可以有效地消除仅靠猜测来进行的管理压力钻井和回流操作。

 

 

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注:该文章由鼎恒石油编译,转发须注明出处。

 

 

附英文原文:

 

Weir Oil & Gas Debuts Mobile Iron RFID Asset Management Solution at ADIPEC

 

Weir Oil & Gas, a leading upstream provider of pressure pumping and pressure control equipment and services, today introduced its newly launched SPM® Radio Frequency Identification (RFID) technology and RFID Mobile App at ADIPEC. With just a wireless connection, this solution brings greater visibility and functionality to the way service companies manage iron assets from the field, as it combines Weir’s extensive RFID knowledge and backend database with its service and equipment offerings.

Until now, maintaining iron assets in the field was an error-prone archaic process that relied on manual data collection. Weir’s RFID technology registers each asset by serial number in seconds. Through this technology alone, a spread of iron – which can number up to 1,000 assets – can be accounted for in a fraction of the time when compared to the manual process of counting and logging serial numbers by hand.

This technology has enabled a Weir customer with 900 pieces of iron to improve accuracy to 100 percent and efficiency by 80 percent, resulting in estimated annual savings of $94,320. The customer’s process to manually complete a full inventory count with three employees was reduced from three days to five hours with Weir’s SPM® technology.

Iron equipped with SPM® RFID tags can be quickly scanned to efficiently manage inventory, while allowing users to easily determine the inspection status of their iron before putting it into the field。 Weir has placed RFID tags on all iron leaving its factory dating back to 2015 and has the capability to retrofit older pieces。 The technology seamlessly works with not only Weir equipment but other manufacturers’ equipment as well。

Weir’s proprietary RFID Mobile App, available for iPhone or Android devices, furthers its goal of digitizing the oilfield to benefit service companies of all sizes. This user-friendly, intuitive app is designed to bring many of the benefits of the previously launched SPM® Asset Management Program (A.M.P.) directly to the field. The RFID Mobile App supports and speeds testing and inspection processes by identifying assets by serial number, which allows personnel to perform an inventory of parts, instantly recall last certificate filed and organize the iron in the database based on its assigned unit. Operators can track every piece of iron anywhere in the world at any moment.

In addition to notable efficiency improvements, the RFID Mobile App eliminates human error involved in manually tracking iron in the field. The SPM® technology eliminates transposed numbers and misreading of data by scanning the RFID tag with a Zebra 8500 UFH RFID sled which functions as both an RFID and barcode reader. Each RFID tag has a unique identifier that is paired to the asset’s serial number to prevent duplication. When scanned by the RFID scanner the physical service band is effectively digitized allowing the operator to view and edit asset information via the Weir mobile app.

“Technology has reshaped our industry over the last ten years, but one basic issue that has continued to burden service companies is pinpointing exactly where all of their iron is located,” said Matthew Trieda, Product Manager, Weir Oil & Gas. “We set out to not only help them answer that question, but to go a step further in providing a comprehensive history and insight into asset integrity and performance. After successfully launching this technology in North America, we’re pleased to introduce it internationally.”

With SPM® AMP and RFID Mobile App, users are able to assign assets by crew or unit as well as view Weir inspection certificates, ensuring asset managers know the status of each piece of iron and its location within the fleet in real time. These significant gains in efficiency and accuracy provide asset visibility, which can translate to improved safety in the field.

Companies required to show inspection certificates on the jobsite can now quickly access them through the RFID Mobile App and email them to any E&P company representative as needed. This eliminates the time-consuming task of searching stacks of paper for certificates, allowing operators to focus on productivity.

Weir is committed to furthering technology that offers customers greater visibility into their pressure pumping and pressure control systems. The launch of the SPM® RFID mobile app complements Weir’s Pressure Control Intelligent Systems, which effectively removes the guesswork from managed pressure drilling and flow back operations.

 

 

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